The Ford F-150 Hybrid PowerBoost combines strong towing capability with improved fuel efficiency and functionality, making it one of the most popular hybrid trucks on the market. However, some owners have reported early production concerns that affect reliability.

Issues with battery cooling, software, drivetrain noises, and auxiliary systems have frustrated drivers and raised questions about long-term durability. Understanding the most common Ford F-150 Hybrid problems can help you decide if this truck is right for you and prepare you for potential repairs down the road.

Overview of the Ford F-150 Hybrid Powertrain

​The heart of the Ford F-150 Hybrid is a 2.5-liter PowerBoost V6 engine. Its mix of a twin-turbo gas engine and an electric motor runs through a ten-speed automatic transmission, and a small lithium-ion battery recaptures energy through regenerative braking. This powertrain puts out 430 horsepower and a massive 590 pound-feet of torque, making the truck ideal for towing and hauling heavy cargo.

One of the problems with the complex power delivery system, though, is that it is so complicated that there are all kinds of malfunctions that can happen along the way. With so many potential failure points, drivers need to be aware of some common issues so they can watch for the signs and get repairs done as soon as possible.

F-150 Hybrid Issues Reported By Owners

​F-150 Hybrid owners have reported a wide range of issues since the truck has been in production. Many of these problems have been documented in automotive recalls and reliability data, meaning Ford has been trying to resolve them in a timely manner. Common areas of concern are the battery performance, software control, and auxiliary electrical systems, all of which are crucial when it comes to the hybrid powertrain operating correctly.

Battery Cooling

​One of the problems that many hybrid vehicles face is the massive amount of heat generated by the battery. Because the battery packs are under such a heavy load, they need dedicated coolant delivery systems to regulate the temperature. Some F-150 owners have reported concerns involving the battery cooling system, resulting in overheating and, in some cases, necessitating a full battery replacement.

Software Updates

​The software in any hybrid is essential for keeping everything running smoothly, whether this has to do with controlling the battery or shifting the transmission. Certain model years have received reports of software-related issues, including cases where a truck has become permanently stuck in park until an update was forced at the dealership.

Drivetrain Noises

​Since the F-150 Hybrid has started being manufactured, there have been Technical Service Bulletins from Ford acknowledging excess noise and vibration from the drivetrain. This issue has been deemed normal and is not something that affects the reliability or safety of the truck. Owners, though, have been concerned with the noises and whether they are a mechanical problem or not; they are still an inconvenience.

Auxiliary System Malfunctions

​All hybrid vehicles need an auxiliary system to control the power going to the 12V batteries, the infotainment system, the control modules, and other electronic components. Some F-150 Hybrid owners have reported auxiliary system malfunctions, which lead to battery drain and systems that malfunction easily. The complex array of different battery systems means the F-150 Hybrid needs to have consistent power management, and these problems have led to serious issues with the truck and its various electronics.

Symptoms to Watch Out For

​Owners of the F-150 Hybrid need to be on the lookout for different symptoms of malfunctions if they want to keep their truck in good working order. One of the most important things to watch for is unexpected warning lights. Any kind of warning having to do with the powertrain needs to be addressed as soon as possible.

A sudden drop in fuel economy or a reduction in power could also mean that there is an issue with the auxiliary electrical system and that your engine is not getting enough electrical power. These are all indicators that you should consider having the vehicle inspected promptly to help prevent potential further damage to the battery or the drivetrain as a whole.

Typical Repair Costs

​Hybrid engine or hybrid system repairs can sometimes be more expensive than comparable gas-only models. One of the main repairs that you want to avoid is a full replacement of the high-voltage battery. Should a problem with the auxiliary power or cooling system damage this battery, you could be looking at a massive repair bill. A replacement of this hybrid battery will cost anywhere between $3,448 and $3,750. This is why it is so important to get repairs done as soon as possible.

​Even software updates can be expensive. Repairing a software glitch can cost between $350 and $450, depending on the issue. When a software problem arises, though, it is important that you get it repaired since it is responsible for controlling all the different sensors and units that direct power. These repair costs and reported concerns have affected how some drivers view the model’s long-term reliability.

Maintenance Tips for Ford F-150 PowerBoost Hybrid Drivers

​If you want to minimize the chance that your F-150 Hybrid will develop some of the more common issues, you need to be incredibly proactive about maintenance. Keep up with your truck’s recommended maintenance schedule, including things like oil changes, hybrid system inspections, and battery testing. You should also keep a close eye out for things like mandatory software upgrades and get them done at the dealership or at a certified service center as soon as they become available.

One of the most important things you can do for your F-150 Hybrid is be on the lookout for any recalls that might apply to your specific model year. Use the NHTSA website to search for your pickup regularly and make sure there are no active recalls that you have missed. This will ensure that you are giving your truck the best possible chance at staying in good condition and being as reliable as possible as the years go by.

Protect Your Hybrid Vehicle With Endurance

​Keeping your Ford truck in great shape can be difficult, especially if it has so many known issues, but staying on top of maintenance and getting repairs done as soon as an issue arises can be a big help. Even the smallest problem can quickly snowball into an expensive repair, and a protection plan may help reduce out-of-pocket costs for covered repairs

Endurance has plans for all kinds of vehicles, from older high-mileage cars to luxury and exotic vehicles, including hybrid vehicles (however, hybrid battery coverage is not included). Endurance’s Advantage plan also includes up to $3,500 in regular maintenance coverage so you can keep your truck running smoothly for many years to come.

​In addition to great mechanical breakdown coverage, Endurance plans also come with a wide range of extra benefits like 24/7 roadside assistance, rental car coverage, and trip interruption protection. You can also get access to a year’s worth of Endurance’s Elite Benefits. This comes with perks like tire repair or replacement, key fob replacement, and windshield coverage.*

If you’re looking for added protection for your pickup, get in touch with our team at (800) 253-8203 for a FREE quote. You can also shop online to see your price and plan recommendations right away.

​Check out the Endurance Warranty blog or our Vehicle Guides for DIY tips and tricks, provider comparisons, and much more.